Products & Services
Our Scope covers from conceptualizing to design, manufacturing on to erection and
commissioning for various industry verticals.
Blast Furnace Gas Flares, Coke Oven Gas Flares, Ladle, Tundish and Torpedo Heating Stations. Burners for Pellet Plants, Sinter Plants, Stove Pilot Burners.
Spares and Refurbishing of Heating Systems, Refractory Dry outs and Curing.
Chemical & Petrochemical Industries: Gas Flares for Chemical Plants, Carbon Black Industry, Steam & Air assisted Flares, Elevated HP & LP Flares.
Molecular Seals, Knockout Drums and Pilot Burners with Traditional Flame Front or High Energy Ignitors.
Biogas Open Flares, Enclosed Flares, Biogas Burners & Skids
for existing Boilers.
Biogas Blowers & Boosters
Flame Arresters & Breather Valves
Flare systems can be classified according to:
Basis for design of flare:
Flare tips are available in various solutions, both in smokeless and non-smokeless operations. Flare gas must always have a minimum heat content in btu / scf:
Steam-assisted and non-assisted flares:
Dispersion and toxic analysis:
Dispersion is performed on vent gases or flare gas in the event of loosing the flame on the top of the flare system. Under this scenario, the analysis will exhibit the vent plume coordinates and concentrations of hydrocarbon components in the plume.
Flare Design Standards and Guidelines :
Warm up burners & control valve rack for vertical shaft lime klins.
Valve skid for operation & control of warm-up burner for vertical shaft kiln burner. This typically comprises of pressure regulating valve, solenoid valves, flow meter etc. Burner firing sequence controller with annunciation.
Custom built burners for warm up of vertical shaft lime kilns. Typically, these are custom designed, to meet the process and space requirements. MOC of the main lance and the pilot burner is Inco alloy 600, to withstand high temperatures.
Fuel: Natural gas/ LPG/ Propane.
Capacity: 6 Mbtu/hr.
The process of pelletizing combines mixing of the raw material,
forming the pellet and a thermal treatment baking the soft raw pellet to hard spheres. The raw material is rolled into a ball, then fired in furnace
to sinter the particles into a hard sphere.
ATE designed Burners, special shape burner blocks and commissioned complete combustion system.
The Scope covers supply of burners, control valve racks, instrumentation, automation and hook-up with client’s DCS.
Pelletizing Furnace Burners Specifications:
Custom engineered burners and control system with valve skids designed to meet the customers’ requirements.
The main Objective is:
Alliance Thermal Engineers has designed and manufactured following:
We design and manufacture biogas flaring system, required for ETP, POME treatment plants in palm oil mills & other plants which generate biogas.
The system is tailored to suit customer requirements and site conditions and includes all the required components and accessories like flare burner with pilot burner, wind deflectors, flame arrestors, moisture separator with auto drain facility, derrick structure, knock out drum, water seal , flame front generator panel for remote pilot ignition, thermocouple for flame sensing etc.
The flare tip keeps an optimum burn and control over all flow rates, which results in cleaner combustion.
Enclosed type bio gas flare system design features:
PLC based control and operation, operation hook up with gas holder level transmitter or process input from client. With data logging and data transmission features.
Ladle Pre-heater system design features:
Vertical ladle heaters are used for preheating or drying all kinds of ladles. For maximum energy savings, specially designed suspended heat shieldguarantees a proper sealing of the ladle. The shields are available for various tasks and in different shapes and sizes to suit ladles. For preheating tasks (fast Heating), preheaters are equipped with a special designed burner with specific flame shape, that allows a high heat transfer from the flame to the lining.
Tundish heaters from Alliance Thermal Engineers are available for different purposes:
Alliance Thermal Engineers manufactures and designs Torpado Pre- heaters:
Efficient and uniform heating are the advantages of ATE Torpedo Pre-heaters. Controlled temperature during heating and drying, are the essential characteristics of the Torpedo Pre-heater. Two angled, offset, high-velocity burner heads direct flames and hot gases to the extreme ends of the torpedo car.
A Torpedo pre-heater is used for heating up of Torpedo refractory.
Guarantee of uniform heating.
Alliance Thermal Engineers designs & manufactures Electrical Heat Treatment Equipment of various ranges for Preheating & Post Weld Heat Treatment applications of various welded fabrications/ pipe joints etc.
The equipment basically works on the principle of Electrical Resistance Heating method & is very much superior to the conventional wire & bead method, which is now becoming obsolete. Low Voltage of 60V / 80V is utilized for the heating elements. Low voltage system has many advantages over other heating system working on mains supply of 230V.
Various Advantages are:
Thus, a full Heat Treatment Equipment Set shall comprise of:
Temperature Recorder – This is portable unit for recording preheat and post heat temperatures up to 1200 Deg. C.
Thermocouple wire – is used to measure temperature and monitor the control aids. Thermocouple wire is of nickel chrome / nickel alumel or K-Type, twin 21 / 22 SWG wire asbestos covered and normally supplied in 100 m roll.
Thermocouple Attachment Unit – is used to attach a thermocouple to the weldmet.
Fully Automatic Multi Channel Programmers – to program the preheating & PWHT cycle, Compensating cables are used to connect each thermocouple to the respective channel of the temperature recorder.
ALLIANCE THERMAL ENGINEERS
Marketing & Admn. Office:
Plot No. 203, Sector No. 10, PCNTDA, Bhosari,
Pune 411 026, India
Hours: 9.00 AM to 5.30 PM, Thursday Closed
email: email@example.com, firstname.lastname@example.org
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